Multicoil Line
- For processing multiple coils
- Working width up to 1250 mm
- Various types of materials are available
GENERAL INFORMATION
Year built: 2018
MODULAR LINE for unwinding, straightening, slitting, and cutting to length.
Position
Unwinding – sheet change – alignment – labeling – slitting – cutting to length.
Final product
Custom-cut sheet metal parts for fabrication used in roofing and wall applications.
Follow-up production
Bending on folding machines and long folding machines up to 6,400 mm.
Links
The system must be integrated with external systems:
- Data interface with the nuIT software
- Electrical interface to transport systems and Thalmann machines.
Details
- One-person operation.
- Fully automated operation.
- Quick access to various types of materials.
- Automatic plate change.
- A single station for quick coil changes.
- Standard materials remain permanently available at the facility.
- Safe charging system with a movable charging aid.
- Programmable slitting unit with 8 blade sets in a station-type configuration.
- The blades are arranged in an alternating pattern to ensure a burr-free cut.
- Brush conveyor belt, approximately 7.2 m long, for low-scratch removal of the strips.
Labeling
Specifications required for:
- Label Dimensions
- Label Position
- Font
- Font size
- Barcode
- QR code
- Information to Include
In addition, please specify the format in which the label data will be provided and describe the entire process, from receipt of the coils to delivery of the finished products.
Capacity
Coil Loading
Configuration is possible using:
- 3 x 3000 kg and 1.00 x 1250 mm steel (400 N/mm²) with 8 blades on the bottom and
- 3 x 2000 kg and 1.00 x 1250 mm steel (400 N/mm²) with 8 blades on top or
- 3 x 3000 kg and 0.60 x 1250 mm stainless steel (600 N/mm²) with 8 blades on the bottom and
- 3 x 2000 kg and 0.60 x 1250 mm stainless steel (600 N/mm²) with 8 blades on top.
Load per forklift.
Parallel charging and discharging are possible.
Coil Weights
- Lower stations: max. 3000 kg, for coil widths of 1250 mm or more
- Upper stations: max. 2000 kg, for coil widths of 1000 mm or more
Materials
Steel
- Min. 0.40 mm
- Max. 1.00 mm
Stainless Steel
- Min. 0.40 mm
- Max. 0.60 mm
Area
No coating and no heavy oil film.
Plate width
- At least 400 mm
- Max. 1250 mm
Slitting
- Number of strips: 1 through 9
- Minimum strip width: 100 mm, including scraper rings
- Minimum dimension from the fixed stop side: 30 mm
Cutting length
- At least 250 mm
- Max. 6400 mm
- Programmable up to 99,999 mm
Stacking
Not provided; production of individual plates.
Speed
Frequency-controlled feed up to approximately 25 m/min.
Cycle time
Distributing the full plate width:
- approx. 6 seconds at AL 1250 p
- approx. 1.5 seconds with the TS 1250
Length Tolerance
±0.50 mm over a length of 2000 mm under identical conditions.
Sheet Removal
Automatically via the portal immediately after the Forstner machine.
Implementation
Color Scheme
- Main color: Gray-white RAL 9002
- Signal color: Anthracite RAL 7016
- Base frame: Anthracite RAL 7016
- Control Cabinet: Light Gray RAL 7035
Lineup
- The unit is installed in a corner configuration against two walls.
- Working height approximately 930 mm above floor level.
Operation
Freestanding touchscreen on a fixed base.
Electrical Panel
Position as shown in the layout drawing.
Electrical connection
- 400 V / 50 Hz / 3-phase / N / PE
- Fuse rating: 32 A
Pneumatics
Required compressed air quality: 6 bar, in accordance with ISO 8573-1, Class 4-5.
Climate Conditions
Full functionality is guaranteed at ambient temperatures ranging from +5 °C to +30 °C.
Packaging
On wooden pallets wrapped in bubble wrap.
Substrate:
Clean subgrade with ±10 mm flatness, concrete grade B25, 200 mm thick
Safety:
Machine compliant with Directive 2006/42/EC—including CE marking.
Status:
Available
MORE INFORMATION AVAILABLE UPON REQUEST
Contact
For more information about any of the machines listed or to discuss your search criteria with us:
Pasterkamp Metal Sheet Solutions
T: +31 (0)527 686 965
We are happy to give advice
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