Free Investment Calculator
How much does a
Pasterkamp roll forming line save you?
Fill in your situation in 3 steps and immediately see your payback period, annual savings, and ROI over 5 years.
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Your situation
Roll forming line
Result
Step 1 — Your Current Situation
Annual production
50,000 units
Total number of profiles per year
Current cost per profile
€4.50
All-in cost, including labor
Current number of operators
4 FTE
Operator hourly rate (all-inclusive)
€38
Including social security contributions and overhead
Production time per profile (current)
1.2 min
Current material loss
5.0%
Material cost per profile
€1.80
Material costs with 0% scrap
Step 2 — Roll forming line & Investment
Cost per profile (Roll forming line)
€2.80
Estimated all-in cost
Operators with a roll forming line
2 FTE
Production time per profile (Roll forming line)
0.30 min
Typically 4–8 times faster than doing it manually
Material waste on the Roll forming line
1.5%
Typically
Investment
Investment in a roll forming line
€175,000
Purchase, including installation
Annual financing costs
€8,500
Interest + depreciation / lease
Annual maintenance costs
€3,500
Service, Wear Parts, Inspection
Step 3 — Your Result
Annual savings
—
per year
Payback Period
—
on the investment
ROI over 5 years
—
return
Speed gains
—
faster than at present
Current — per year
Production Costs—
Labor Costs—
Material Loss—
Total—
With Roll forming line — per year
Production Costs—
Labor Costs—
Material Loss—
Funding + Maintenance—
Total—
Would you like a customized quote?
Our engineers would be happy to review your specific situation and provide a detailed quote—with no obligation and at no cost.
Results are for illustrative purposes only. Actual savings depend on line configuration, material type, and operational practices. Pasterkamp Metal Solutions accepts no liability for decisions based on this calculator.
